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What is EDM in Manufacturing - edm injection molding

Author:gly    Date: 2024-10-15    

Karkhana.io provided quick scaling of operations by manufacturing this fixture (Quantity – 700 components) by leveraging available capacities on 60+ CNC machines at our vetted suppliers while managing quality and timely delivery at all locations

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Due to rapid growth in the business, the company was required to upscale its production capacity by 2x in a short span of time

Polystyrene is sensitive to cooling rates, so ensure the mold has sufficient cooling channels to maintain a uniform cooling rate across the part. This helps prevent differential shrinkage and ensures dimensional stability. Adequate cooling also reduces the likelihood of part distortion and warpage. Additionally, when designing parts with PS, consider using ribs and gussets to increase stiffness and reduce the risk of flexing or bending. Uniform wall thickness is also essential to maintain part quality and prevent sink marks.

HanKing Mould Enginering Ltd. started the china custom plastic mold business in the year of 1996 as a plastic mold manufacturer China in the line of the plastic injection mold and precision molded plastics in Longgang, Shenzhen, China. With continuous developments and progresses, HanKing Mould has become a professional mould manufacturer offering custom injection mold design services, plastic moluld project management services, plastic mold manufacturing services, mold trial services, quality control plastic injection moulding services, and semi-finished & finished plastic molds assembly services.

Karkhana.io provided quick scaling of operations by manufacturing this fixture (Quantity – 700 components) by leveraging available capacities on 60+ CNC machines at our vetted suppliers while managing quality and timely delivery at all locations

Karkhana.io provided quick scaling of operations by manufacturing this fixture (Quantity – 700 components) by leveraging available capacities on 60+ CNC machines at our vetted suppliers while managing quality and timely delivery at all locations

Following the concept of customer first, HanKing Mould dedicates to being a trustworthy China plastic mould manufacturer by designing and manufacturing plastic injection molds, providing custom plastic molding manufacturing and services according to every individual's requirements. Hanking Mould's successes are ensured by strict management capability, professional technical knowledge, advanced plastic tooling equipment, and highly-recognized injection molding services. We are pursuing better quality and technical capability to meet the demands of increasing plastic mould manufacturing markets.

Due to rapid growth in the business, the company was required to upscale its production capacity by 2x in a short span of time

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Karkhana.io provided quick scaling of operations by manufacturing this fixture (Quantity – 700 components) by leveraging available capacities on 60+ CNC machines at our vetted suppliers while managing quality and timely delivery at all locations

Polystyrene (PS) is a versatile and widely used thermoplastic polymer characterized by its transparent or translucent appearance, low cost, and lightweight nature. It is composed of a linear chain of styrene monomers and can be produced in various forms, including solid, foamed, and expanded varieties. PS exhibits excellent electrical insulating properties, making it suitable for applications in electronics and packaging. Its low thermal conductivity, however, makes it less suited for high-temperature environments. PS boasts a good combination of mechanical properties, with high tensile strength and impact resistance, while maintaining ease of processing, such as injection molding and extrusion. Its glass transition temperature is around 100°C, and it exhibits a relatively low melting point of approximately 240°C. PS is susceptible to UV degradation, which may lead to brittleness and yellowing over time, thus necessitating the addition of stabilizers for outdoor applications. Moreover, PS is highly recyclable, contributing to its sustainability in the plastics industry. Overall, Polystyrene’s unique combination of properties makes it a valuable material in a wide range of consumer and industrial applications, from food packaging and disposable utensils to insulation and consumer electronics casings.

Due to rapid growth in the business, the company was required to upscale its production capacity by 2x in a short span of time

Karkhana.io provided quick scaling of operations by manufacturing this fixture (Quantity – 700 components) by leveraging available capacities on 60+ CNC machines at our vetted suppliers while managing quality and timely delivery at all locations

Due to rapid growth in the business, the company was required to upscale its production capacity by 2x in a short span of time

Due to rapid growth in the business, the company was required to upscale its production capacity by 2x in a short span of time

Karkhana.io provided quick scaling of operations by manufacturing this fixture (Quantity – 700 components) by leveraging available capacities on 60+ CNC machines at our vetted suppliers while managing quality and timely delivery at all locations

We are a responsible China plastic injection molding supplier and plastic mould making company and have rich experience in supplying custom plastic injection molding service for many years. Our production sites have been accredited with the certification of TS16949, ISO 14001 and ISO 9001, etc. You can fully trust our production sites, products and place your orders. Click the right side plastic mould manufacturer video to know more about HanKing Mould plastic mould making capabilities. And Welcome to make an enquiry to us!

Due to rapid growth in the business, the company was required to upscale its production capacity by 2x in a short span of time

One effective cost-saving strategy for Polystyrene (PS) in injection molding involves optimizing the design of molds and part geometry. By employing advanced mold design techniques, such as incorporating uniform wall thickness, minimizing undercuts, and reducing the number of intricate features, manufacturers can significantly lower material consumption, cycle times, and overall production costs. Streamlining part designs to eliminate unnecessary details and ensuring uniform wall thickness not only reduces the amount of PS required but also results in shorter cooling times, faster cycle rates, and improved part quality. Additionally, utilizing materials with higher flow rates and incorporating efficient gating and runner systems can further enhance production efficiency, ultimately leading to substantial savings in PS usage and operational expenses.

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